Bridgeport Mill
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General
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Generally used to machine flat surfaces, this mill can produce irregular surfaces, drill, bore, cut gears, and cut slots. This milling machine is a vertical spindle machine with a swiveling head.
Safety
- Do not make contact with the revolving cutter.
- Place a wooden pad or suitable cover over the table surface to protect it from possible damage.
- Use the buddy system when moving heavy attachments.
- Do not attempt to tighten arbor nuts using machine power.
- When installing or removing milling cutters, always hold them with a rag to prevent cutting your hands.
- While setting up work, install the cutter last to avoid being cut.
- Never adjust the work piece or work mounting devices when the machine is operating
- Chips should be removed from the work piece with an appropriate rake and a brush.
- Shut the machine off before making any adjustments or measurements.
- When using cutting oil, prevent splashing by using appropriate splash guards. Cutting oil on the floor can cause a slippery condition that could result in operator injury.
Fixture
Cutting Speed
To know what speed to run the mill you must know:
- The type of material you are cutting (steel, aluminum, brass, etc)
- The type of cutter you are using (HSS or Carbide)
- The diameter of the cutter
SFM (Surface Feet per Minute)
Material | HSS (High Speed Steel) | Carbide |
---|---|---|
Aluminum | 600 | 800 |
Brass | 175 | 175 |
Delrin | 400 | 800 |
Polycarb | 300 | 500 |
Stainless Steel | 80 | 300 |
Steel | 70 | 350 |
Suggested RPM SFPM X 3.82 / Tool Diameter
Example: You are cutting Aluminum with a 3/8" HSS end cutter
600 x 3.82 / 0.375 = 6112 or Set the mill to 6000 RPMS